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Ductile Cast Iron vs. 5059 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 5059 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
69
Elongation at Break, % 2.1 to 20
11 to 25
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
220 to 250
Tensile Strength: Ultimate (UTS), MPa 460 to 920
350 to 410
Tensile Strength: Yield (Proof), MPa 310 to 670
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 290
210
Melting Completion (Liquidus), °C 1160
650
Melting Onset (Solidus), °C 1120
510
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 31 to 36
110
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
29
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
95

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
9.1
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 43
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
220 to 650
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
50
Strength to Weight: Axial, points 17 to 35
36 to 42
Strength to Weight: Bending, points 18 to 29
41 to 45
Thermal Diffusivity, mm2/s 8.9 to 10
44
Thermal Shock Resistance, points 17 to 35
16 to 18

Alloy Composition

Aluminum (Al), % 0
89.9 to 94
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 93.7 to 95.5
0 to 0.5
Magnesium (Mg), % 0
5.0 to 6.0
Manganese (Mn), % 0
0.6 to 1.2
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0 to 0.45
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants