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Ductile Cast Iron vs. 5082 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 5082 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 5082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
67
Elongation at Break, % 2.1 to 20
1.1
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
25
Shear Strength, MPa 420 to 800
210 to 230
Tensile Strength: Ultimate (UTS), MPa 460 to 920
380 to 400
Tensile Strength: Yield (Proof), MPa 310 to 670
300 to 340

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 290
180
Melting Completion (Liquidus), °C 1160
640
Melting Onset (Solidus), °C 1120
560
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 31 to 36
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.9
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
4.0 to 4.3
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
670 to 870
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
51
Strength to Weight: Axial, points 17 to 35
39 to 41
Strength to Weight: Bending, points 18 to 29
43 to 45
Thermal Diffusivity, mm2/s 8.9 to 10
54
Thermal Shock Resistance, points 17 to 35
17 to 18

Alloy Composition

Aluminum (Al), % 0
93.5 to 96
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 93.7 to 95.5
0 to 0.35
Magnesium (Mg), % 0
4.0 to 5.0
Manganese (Mn), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants