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Ductile Cast Iron vs. 5083 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 5083 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 5083 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
75 to 110
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
68
Elongation at Break, % 2.1 to 20
1.1 to 17
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
170 to 220
Tensile Strength: Ultimate (UTS), MPa 460 to 920
290 to 390
Tensile Strength: Yield (Proof), MPa 310 to 670
110 to 340

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 290
190
Melting Completion (Liquidus), °C 1160
640
Melting Onset (Solidus), °C 1120
580
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 31 to 36
120
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
29
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
96

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.9
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
4.2 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
95 to 860
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
50
Strength to Weight: Axial, points 17 to 35
29 to 40
Strength to Weight: Bending, points 18 to 29
36 to 44
Thermal Diffusivity, mm2/s 8.9 to 10
48
Thermal Shock Resistance, points 17 to 35
12 to 17

Alloy Composition

Aluminum (Al), % 0
92.4 to 95.6
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.7 to 95.5
0 to 0.4
Magnesium (Mg), % 0
4.0 to 4.9
Manganese (Mn), % 0
0.4 to 1.0
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0 to 0.4
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants