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Ductile Cast Iron vs. 5252 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
68 to 75
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
68
Elongation at Break, % 2.1 to 20
4.5 to 11
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
25
Shear Strength, MPa 420 to 800
140 to 160
Tensile Strength: Ultimate (UTS), MPa 460 to 920
230 to 290
Tensile Strength: Yield (Proof), MPa 310 to 670
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 290
180
Melting Completion (Liquidus), °C 1160
650
Melting Onset (Solidus), °C 1120
610
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 31 to 36
140
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.7
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 43
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
210 to 430
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
51
Strength to Weight: Axial, points 17 to 35
23 to 30
Strength to Weight: Bending, points 18 to 29
31 to 36
Thermal Diffusivity, mm2/s 8.9 to 10
57
Thermal Shock Resistance, points 17 to 35
10 to 13

Alloy Composition

Aluminum (Al), % 0
96.6 to 97.8
Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.7 to 95.5
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants