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Ductile Cast Iron vs. 6065 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
68
Elongation at Break, % 2.1 to 20
4.5 to 11
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
190 to 230
Tensile Strength: Ultimate (UTS), MPa 460 to 920
310 to 400
Tensile Strength: Yield (Proof), MPa 310 to 670
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 290
180
Melting Completion (Liquidus), °C 1160
640
Melting Onset (Solidus), °C 1120
590
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 31 to 36
170
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
43
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.1 to 7.5
2.8
Embodied Carbon, kg CO2/kg material 1.5
8.4
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
540 to 1040
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
49
Strength to Weight: Axial, points 17 to 35
31 to 40
Strength to Weight: Bending, points 18 to 29
36 to 43
Thermal Diffusivity, mm2/s 8.9 to 10
67
Thermal Shock Resistance, points 17 to 35
14 to 18

Alloy Composition

Aluminum (Al), % 0
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 93.7 to 95.5
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0.4 to 0.8
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants