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Ductile Cast Iron vs. 6066 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 6066 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
70
Elongation at Break, % 2.1 to 20
7.8 to 17
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
26
Shear Strength, MPa 420 to 800
95 to 240
Tensile Strength: Ultimate (UTS), MPa 460 to 920
160 to 400
Tensile Strength: Yield (Proof), MPa 310 to 670
93 to 360

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 290
170
Melting Completion (Liquidus), °C 1160
650
Melting Onset (Solidus), °C 1120
560
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 31 to 36
150
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
40
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
2.8
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 43
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
23 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
61 to 920
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
49
Strength to Weight: Axial, points 17 to 35
16 to 39
Strength to Weight: Bending, points 18 to 29
23 to 43
Thermal Diffusivity, mm2/s 8.9 to 10
61
Thermal Shock Resistance, points 17 to 35
6.9 to 17

Alloy Composition

Aluminum (Al), % 0
93 to 97
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0
0.7 to 1.2
Iron (Fe), % 93.7 to 95.5
0 to 0.5
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0
0.6 to 1.1
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0.9 to 1.8
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants