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Ductile Cast Iron vs. AISI 204 Stainless Steel

Both ductile cast iron and AISI 204 stainless steel are iron alloys. They have 74% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is ductile cast iron and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
200
Elongation at Break, % 2.1 to 20
23 to 39
Poisson's Ratio 0.28 to 0.31
0.28
Shear Modulus, GPa 64 to 70
77
Shear Strength, MPa 420 to 800
500 to 700
Tensile Strength: Ultimate (UTS), MPa 460 to 920
730 to 1100
Tensile Strength: Yield (Proof), MPa 310 to 670
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Maximum Temperature: Mechanical, °C 290
850
Melting Completion (Liquidus), °C 1160
1410
Melting Onset (Solidus), °C 1120
1370
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 31 to 36
15
Thermal Expansion, µm/m-K 11
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.1 to 7.5
7.7
Embodied Carbon, kg CO2/kg material 1.5
2.4
Embodied Energy, MJ/kg 21
35
Embodied Water, L/kg 43
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
360 to 2940
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
25
Strength to Weight: Axial, points 17 to 35
27 to 40
Strength to Weight: Bending, points 18 to 29
24 to 31
Thermal Diffusivity, mm2/s 8.9 to 10
4.1
Thermal Shock Resistance, points 17 to 35
16 to 24

Alloy Composition

Carbon (C), % 3.0 to 3.5
0 to 0.030
Chromium (Cr), % 0
15 to 17
Iron (Fe), % 93.7 to 95.5
69.6 to 76.4
Manganese (Mn), % 0
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0 to 0.080
0 to 0.040
Silicon (Si), % 1.5 to 2.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030

Comparable Variants