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Ductile Cast Iron vs. Automotive Malleable Cast Iron

Both ductile cast iron and automotive malleable cast iron are iron alloys. They have a very high 99% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is ductile cast iron and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
180
Elongation at Break, % 2.1 to 20
1.0 to 10
Poisson's Ratio 0.28 to 0.31
0.29
Shear Modulus, GPa 64 to 70
70
Tensile Strength: Ultimate (UTS), MPa 460 to 920
350 to 720
Tensile Strength: Yield (Proof), MPa 310 to 670
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1160
1410
Melting Onset (Solidus), °C 1120
1370
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 31 to 36
41
Thermal Expansion, µm/m-K 11
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
1.9
Density, g/cm3 7.1 to 7.5
7.6
Embodied Carbon, kg CO2/kg material 1.5
1.5
Embodied Energy, MJ/kg 21
20
Embodied Water, L/kg 43
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
130 to 950
Stiffness to Weight: Axial, points 12 to 14
13
Stiffness to Weight: Bending, points 24 to 26
25
Strength to Weight: Axial, points 17 to 35
13 to 26
Strength to Weight: Bending, points 18 to 29
14 to 24
Thermal Diffusivity, mm2/s 8.9 to 10
11
Thermal Shock Resistance, points 17 to 35
9.9 to 21

Alloy Composition

Carbon (C), % 3.0 to 3.5
2.2 to 2.9
Iron (Fe), % 93.7 to 95.5
93.6 to 96.7
Manganese (Mn), % 0
0.15 to 1.3
Phosphorus (P), % 0 to 0.080
0.020 to 0.15
Silicon (Si), % 1.5 to 2.8
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2