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Ductile Cast Iron vs. SAE-AISI D4 Steel

Both ductile cast iron and SAE-AISI D4 steel are iron alloys. They have 86% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is ductile cast iron and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
190
Elongation at Break, % 2.1 to 20
8.4 to 15
Poisson's Ratio 0.28 to 0.31
0.28
Shear Modulus, GPa 64 to 70
74
Shear Strength, MPa 420 to 800
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 460 to 920
760 to 2060
Tensile Strength: Yield (Proof), MPa 310 to 670
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1160
1430
Melting Onset (Solidus), °C 1120
1380
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 31 to 36
31
Thermal Expansion, µm/m-K 11
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
8.0
Density, g/cm3 7.1 to 7.5
7.7
Embodied Carbon, kg CO2/kg material 1.5
3.3
Embodied Energy, MJ/kg 21
49
Embodied Water, L/kg 43
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
100 to 160
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
25
Strength to Weight: Axial, points 17 to 35
27 to 75
Strength to Weight: Bending, points 18 to 29
24 to 47
Thermal Diffusivity, mm2/s 8.9 to 10
8.3
Thermal Shock Resistance, points 17 to 35
23 to 63

Alloy Composition

Carbon (C), % 3.0 to 3.5
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 93.7 to 95.5
80.6 to 86.3
Manganese (Mn), % 0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0 to 0.080
0 to 0.030
Silicon (Si), % 1.5 to 2.8
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.0

Comparable Variants