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Ductile Cast Iron vs. S42035 Stainless Steel

Both ductile cast iron and S42035 stainless steel are iron alloys. They have 82% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is ductile cast iron and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
160
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
200
Elongation at Break, % 2.1 to 20
18
Poisson's Ratio 0.28 to 0.31
0.28
Shear Modulus, GPa 64 to 70
77
Shear Strength, MPa 420 to 800
390
Tensile Strength: Ultimate (UTS), MPa 460 to 920
630
Tensile Strength: Yield (Proof), MPa 310 to 670
430

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Maximum Temperature: Mechanical, °C 290
810
Melting Completion (Liquidus), °C 1160
1450
Melting Onset (Solidus), °C 1120
1400
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 31 to 36
27
Thermal Expansion, µm/m-K 11
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.1 to 7.5
7.8
Embodied Carbon, kg CO2/kg material 1.5
2.4
Embodied Energy, MJ/kg 21
34
Embodied Water, L/kg 43
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
100
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
460
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
25
Strength to Weight: Axial, points 17 to 35
22
Strength to Weight: Bending, points 18 to 29
21
Thermal Diffusivity, mm2/s 8.9 to 10
7.2
Thermal Shock Resistance, points 17 to 35
22

Alloy Composition

Carbon (C), % 3.0 to 3.5
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Iron (Fe), % 93.7 to 95.5
78.1 to 85
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0
1.0 to 2.5
Phosphorus (P), % 0 to 0.080
0 to 0.045
Silicon (Si), % 1.5 to 2.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.3 to 0.5