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Ductile Cast Iron vs. ZK51A Magnesium

Ductile cast iron belongs to the iron alloys classification, while ZK51A magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is ZK51A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170 to 180
45
Elongation at Break, % 2.1 to 20
4.7
Poisson's Ratio 0.28 to 0.31
0.29
Shear Modulus, GPa 64 to 70
18
Shear Strength, MPa 420 to 800
160
Tensile Strength: Ultimate (UTS), MPa 460 to 920
240
Tensile Strength: Yield (Proof), MPa 310 to 670
150

Thermal Properties

Latent Heat of Fusion, J/g 270
340
Maximum Temperature: Mechanical, °C 290
120
Melting Completion (Liquidus), °C 1160
640
Melting Onset (Solidus), °C 1120
550
Specific Heat Capacity, J/kg-K 490
970
Thermal Conductivity, W/m-K 31 to 36
110
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
28
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
13
Density, g/cm3 7.1 to 7.5
1.8
Embodied Carbon, kg CO2/kg material 1.5
24
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 43
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
10
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
260
Stiffness to Weight: Axial, points 12 to 14
14
Stiffness to Weight: Bending, points 24 to 26
64
Strength to Weight: Axial, points 17 to 35
36
Strength to Weight: Bending, points 18 to 29
47
Thermal Diffusivity, mm2/s 8.9 to 10
61
Thermal Shock Resistance, points 17 to 35
15

Alloy Composition


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Carbon (C), % 3.0 to 3.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.7 to 95.5
0
Magnesium (Mg), % 0
93.1 to 95.9
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
0
Zinc (Zn), % 0
3.6 to 5.5
Zirconium (Zr), % 0
0.5 to 1.0
Residuals, % 0
0 to 0.3