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EN 1.4542 Stainless Steel vs. 5005A Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while 5005A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is 5005A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 5.7 to 20
1.1 to 21
Fatigue Strength, MPa 370 to 640
38 to 82
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 550 to 860
71 to 130
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
110 to 230
Tensile Strength: Yield (Proof), MPa 580 to 1300
43 to 210

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 860
180
Melting Completion (Liquidus), °C 1430
660
Melting Onset (Solidus), °C 1380
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
200
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
52
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
170

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.7
8.3
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
2.0 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
14 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 31 to 52
12 to 24
Strength to Weight: Bending, points 26 to 37
19 to 31
Thermal Diffusivity, mm2/s 4.3
82
Thermal Shock Resistance, points 29 to 49
5.0 to 10

Alloy Composition


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Aluminum (Al), % 0
97.5 to 99.3
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0 to 0.1
Copper (Cu), % 3.0 to 5.0
0 to 0.050
Iron (Fe), % 69.6 to 79
0 to 0.45
Magnesium (Mg), % 0
0.7 to 1.1
Manganese (Mn), % 0 to 1.5
0 to 0.15
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15