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EN 1.4542 Stainless Steel vs. 520.0 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 5.7 to 20
14
Fatigue Strength, MPa 370 to 640
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Shear Strength, MPa 550 to 860
230
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
330
Tensile Strength: Yield (Proof), MPa 580 to 1300
170

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1380
480
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 16
87
Thermal Expansion, µm/m-K 11
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
21
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
72

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.7
9.8
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 130
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
39
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 31 to 52
35
Strength to Weight: Bending, points 26 to 37
41
Thermal Diffusivity, mm2/s 4.3
37
Thermal Shock Resistance, points 29 to 49
14

Alloy Composition


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Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 3.0 to 5.0
0 to 0.25
Iron (Fe), % 69.6 to 79
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.5
0 to 0.15
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15