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EN 1.4542 Stainless Steel vs. 771.0 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while 771.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is 771.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 5.7 to 20
1.7 to 6.5
Fatigue Strength, MPa 370 to 640
92 to 180
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
250 to 370
Tensile Strength: Yield (Proof), MPa 580 to 1300
210 to 350

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 860
180
Melting Completion (Liquidus), °C 1430
630
Melting Onset (Solidus), °C 1380
620
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 16
140 to 150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
82

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.7
8.0
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
4.4 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
310 to 900
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 31 to 52
23 to 35
Strength to Weight: Bending, points 26 to 37
29 to 39
Thermal Diffusivity, mm2/s 4.3
54 to 58
Thermal Shock Resistance, points 29 to 49
11 to 16

Alloy Composition


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Aluminum (Al), % 0
90.5 to 92.5
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0.060 to 0.2
Copper (Cu), % 3.0 to 5.0
0 to 0.1
Iron (Fe), % 69.6 to 79
0 to 0.15
Magnesium (Mg), % 0
0.8 to 1.0
Manganese (Mn), % 0 to 1.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.15
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0.1 to 0.2
Zinc (Zn), % 0
6.5 to 7.5
Residuals, % 0
0 to 0.15