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EN 1.4542 Stainless Steel vs. A242.0 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 5.7 to 20
1.6
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
220

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 860
210
Melting Completion (Liquidus), °C 1430
680
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 16
140
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
37
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
110

Otherwise Unclassified Properties

Base Metal Price, % relative 13
12
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 2.7
8.3
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 31 to 52
20
Strength to Weight: Bending, points 26 to 37
26
Thermal Diffusivity, mm2/s 4.3
52
Thermal Shock Resistance, points 29 to 49
9.3

Alloy Composition


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Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0.15 to 0.25
Copper (Cu), % 3.0 to 5.0
3.7 to 4.5
Iron (Fe), % 69.6 to 79
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 1.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
1.8 to 2.3
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.6
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15