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EN 1.4542 Stainless Steel vs. A535.0 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 5.7 to 20
9.0
Fatigue Strength, MPa 370 to 640
95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
250
Tensile Strength: Yield (Proof), MPa 580 to 1300
120

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1430
620
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 16
100
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
23
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
79

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.7
9.3
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
19
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 31 to 52
26
Strength to Weight: Bending, points 26 to 37
33
Thermal Diffusivity, mm2/s 4.3
42
Thermal Shock Resistance, points 29 to 49
11

Alloy Composition


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Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 3.0 to 5.0
0 to 0.1
Iron (Fe), % 69.6 to 79
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 1.5
0.1 to 0.25
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15