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EN 1.4542 Stainless Steel vs. AISI 409 Stainless Steel

Both EN 1.4542 stainless steel and AISI 409 stainless steel are iron alloys. They have 87% of their average alloy composition in common.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 5.7 to 20
24
Fatigue Strength, MPa 370 to 640
140
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 76
75
Shear Strength, MPa 550 to 860
270
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
420
Tensile Strength: Yield (Proof), MPa 580 to 1300
200

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Maximum Temperature: Corrosion, °C 440
450
Maximum Temperature: Mechanical, °C 860
710
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1380
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 16
25
Thermal Expansion, µm/m-K 11
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 13
6.5
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 2.7
2.0
Embodied Energy, MJ/kg 39
28
Embodied Water, L/kg 130
94

Common Calculations

PREN (Pitting Resistance) 17
11
Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
83
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 31 to 52
15
Strength to Weight: Bending, points 26 to 37
16
Thermal Diffusivity, mm2/s 4.3
6.7
Thermal Shock Resistance, points 29 to 49
15

Alloy Composition

Carbon (C), % 0 to 0.070
0 to 0.080
Chromium (Cr), % 15 to 17
10.5 to 11.7
Copper (Cu), % 3.0 to 5.0
0
Iron (Fe), % 69.6 to 79
84.9 to 89.5
Manganese (Mn), % 0 to 1.5
0 to 1.0
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0 to 0.5
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0 to 0.015
0 to 0.030
Titanium (Ti), % 0
0 to 0.75