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EN 1.4542 Stainless Steel vs. EN AC-51200 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while EN AC-51200 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is EN AC-51200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 5.7 to 20
1.1
Fatigue Strength, MPa 370 to 640
100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
220
Tensile Strength: Yield (Proof), MPa 580 to 1300
150

Thermal Properties

Latent Heat of Fusion, J/g 280
410
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1380
570
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 16
92
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
22
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
74

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.7
9.6
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
2.2
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 31 to 52
24
Strength to Weight: Bending, points 26 to 37
31
Thermal Diffusivity, mm2/s 4.3
39
Thermal Shock Resistance, points 29 to 49
10

Alloy Composition


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Aluminum (Al), % 0
84.5 to 92
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 3.0 to 5.0
0 to 0.1
Iron (Fe), % 69.6 to 79
0 to 1.0
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
8.0 to 10.5
Manganese (Mn), % 0 to 1.5
0 to 0.55
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0 to 0.1
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 2.5
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15