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EN AC-42000 Aluminum vs. AISI 403 Stainless Steel

EN AC-42000 aluminum belongs to the aluminum alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42000 aluminum and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59 to 91
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 2.4
16 to 25
Fatigue Strength, MPa 67 to 76
200 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 170 to 270
530 to 780
Tensile Strength: Yield (Proof), MPa 95 to 230
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 500
270
Maximum Temperature: Mechanical, °C 170
740
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
28
Thermal Expansion, µm/m-K 22
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1110
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.8 to 5.7
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 370
210 to 840
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 18 to 28
19 to 28
Strength to Weight: Bending, points 26 to 35
19 to 24
Thermal Diffusivity, mm2/s 66
7.6
Thermal Shock Resistance, points 7.9 to 12
20 to 29

Alloy Composition


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Aluminum (Al), % 89.9 to 93.3
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
11.5 to 13
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.55
84.7 to 88.5
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.2 to 0.65
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Nickel (Ni), % 0 to 0.15
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0