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EN AC-42100 Aluminum vs. EN 1.4659 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while EN 1.4659 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is EN 1.4659 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
260
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 3.4 to 9.0
49
Fatigue Strength, MPa 76 to 82
460
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
81
Tensile Strength: Ultimate (UTS), MPa 280 to 290
900
Tensile Strength: Yield (Proof), MPa 210 to 230
480

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1480
Melting Onset (Solidus), °C 600
1430
Specific Heat Capacity, J/kg-K 910
460
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 8.0
6.5
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1110
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
370
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
550
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
31
Strength to Weight: Bending, points 37 to 38
25
Thermal Diffusivity, mm2/s 66
3.2
Thermal Shock Resistance, points 13
19

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 0 to 0.050
1.0 to 2.0
Iron (Fe), % 0 to 0.19
35.7 to 45.7
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
2.0 to 4.0
Molybdenum (Mo), % 0
5.5 to 6.5
Nickel (Ni), % 0
21 to 23
Nitrogen (N), % 0
0.35 to 0.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.7
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.5 to 2.5
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0