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EN AC-44100 Aluminum vs. AWS E80C-Ni2

EN AC-44100 aluminum belongs to the aluminum alloys classification, while AWS E80C-Ni2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is AWS E80C-Ni2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.9
27
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 180
620
Tensile Strength: Yield (Proof), MPa 87
540

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Melting Completion (Liquidus), °C 590
1450
Melting Onset (Solidus), °C 580
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
52
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.3
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.6
Embodied Energy, MJ/kg 140
22
Embodied Water, L/kg 1050
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
160
Resilience: Unit (Modulus of Resilience), kJ/m3 53
770
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 19
22
Strength to Weight: Bending, points 27
21
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 8.2
18

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.12
Copper (Cu), % 0 to 0.15
0 to 0.35
Iron (Fe), % 0 to 0.65
93.8 to 98.3
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0 to 1.5
Nickel (Ni), % 0 to 0.1
1.8 to 2.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 10.5 to 13.5
0 to 0.9
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0 to 0.5