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EN AC-44100 Aluminum vs. EN 1.4594 Stainless Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while EN 1.4594 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is EN 1.4594 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 4.9
11 to 17
Fatigue Strength, MPa 64
490 to 620
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
1020 to 1170
Tensile Strength: Yield (Proof), MPa 87
810 to 1140

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 590
1450
Melting Onset (Solidus), °C 580
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.5
7.9
Embodied Carbon, kg CO2/kg material 7.7
3.2
Embodied Energy, MJ/kg 140
45
Embodied Water, L/kg 1050
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
110 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 53
1660 to 3320
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 19
36 to 41
Strength to Weight: Bending, points 27
29 to 31
Thermal Diffusivity, mm2/s 58
4.4
Thermal Shock Resistance, points 8.2
34 to 39

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.15
1.2 to 2.0
Iron (Fe), % 0 to 0.65
72.6 to 79.5
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
1.2 to 2.0
Nickel (Ni), % 0 to 0.1
5.0 to 6.0
Niobium (Nb), % 0
0.15 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0