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EN AC-45100 Aluminum vs. 2025 Aluminum

Both EN AC-45100 aluminum and 2025 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
110
Elastic (Young's, Tensile) Modulus, GPa 72
72
Elongation at Break, % 1.0 to 2.8
15
Fatigue Strength, MPa 82 to 99
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Tensile Strength: Ultimate (UTS), MPa 300 to 360
400
Tensile Strength: Yield (Proof), MPa 210 to 320
260

Thermal Properties

Latent Heat of Fusion, J/g 470
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 550
520
Specific Heat Capacity, J/kg-K 890
870
Thermal Conductivity, W/m-K 140
150
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
40
Electrical Conductivity: Equal Weight (Specific), % IACS 95
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 7.9
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1100
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
55
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
46
Strength to Weight: Axial, points 30 to 35
37
Strength to Weight: Bending, points 35 to 39
40
Thermal Diffusivity, mm2/s 54
58
Thermal Shock Resistance, points 14 to 16
18

Alloy Composition


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Aluminum (Al), % 88 to 92.8
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 2.6 to 3.6
3.9 to 5.0
Iron (Fe), % 0 to 0.6
0 to 1.0
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0 to 0.050
Manganese (Mn), % 0 to 0.55
0.4 to 1.2
Nickel (Ni), % 0 to 0.1
0
Silicon (Si), % 4.5 to 6.0
0.5 to 1.2
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15