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EN AC-45500 Aluminum vs. 2025 Aluminum

Both EN AC-45500 aluminum and 2025 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
110
Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 2.8
15
Fatigue Strength, MPa 80
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 320
400
Tensile Strength: Yield (Proof), MPa 250
260

Thermal Properties

Latent Heat of Fusion, J/g 500
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 610
640
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
40
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 8.0
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
55
Resilience: Unit (Modulus of Resilience), kJ/m3 430
450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
46
Strength to Weight: Axial, points 34
37
Strength to Weight: Bending, points 40
40
Thermal Diffusivity, mm2/s 65
58
Thermal Shock Resistance, points 15
18

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.2 to 0.7
3.9 to 5.0
Iron (Fe), % 0 to 0.25
0 to 1.0
Magnesium (Mg), % 0.2 to 0.45
0 to 0.050
Manganese (Mn), % 0 to 0.15
0.4 to 1.2
Silicon (Si), % 6.5 to 7.5
0.5 to 1.2
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 0.070
0 to 0.25
Residuals, % 0 to 0.1
0 to 0.15