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EN AC-45500 Aluminum vs. SAE-AISI 1005 Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1005 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is SAE-AISI 1005 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
95
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.8
23
Fatigue Strength, MPa 80
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 320
330
Tensile Strength: Yield (Proof), MPa 250
260

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1470
Melting Onset (Solidus), °C 600
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
53
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1110
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
70
Resilience: Unit (Modulus of Resilience), kJ/m3 430
180
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 34
12
Strength to Weight: Bending, points 40
13
Thermal Diffusivity, mm2/s 65
14
Thermal Shock Resistance, points 15
10

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.060
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
99.5 to 100
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0 to 0.35
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0