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EN AC-45500 Aluminum vs. SAE-AISI 1065 Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1065 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is SAE-AISI 1065 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
210 to 230
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.8
11 to 14
Fatigue Strength, MPa 80
270 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 320
710 to 780
Tensile Strength: Yield (Proof), MPa 250
430 to 550

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
51
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1110
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
74 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 430
490 to 820
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 34
25 to 28
Strength to Weight: Bending, points 40
23 to 24
Thermal Diffusivity, mm2/s 65
14
Thermal Shock Resistance, points 15
25 to 27

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0.6 to 0.7
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
98.3 to 98.8
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0