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EN AC-46000 Aluminum vs. AISI 415 Stainless Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while AISI 415 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is AISI 415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
260
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
17
Fatigue Strength, MPa 110
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 270
900
Tensile Strength: Yield (Proof), MPa 160
700

Thermal Properties

Latent Heat of Fusion, J/g 530
270
Maximum Temperature: Mechanical, °C 180
780
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
24
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 82
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
2.5
Embodied Energy, MJ/kg 140
35
Embodied Water, L/kg 1040
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
140
Resilience: Unit (Modulus of Resilience), kJ/m3 170
1250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
32
Strength to Weight: Bending, points 33
26
Thermal Diffusivity, mm2/s 42
6.4
Thermal Shock Resistance, points 12
33

Alloy Composition


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Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.15
11.5 to 14
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
77.8 to 84
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.5 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.55
3.5 to 5.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0