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EN AC-46500 Aluminum vs. AISI W5 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while AISI W5 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is AISI W5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 270
600 to 2360

Thermal Properties

Latent Heat of Fusion, J/g 520
250
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
45
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.3
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.6
Embodied Energy, MJ/kg 140
21
Embodied Water, L/kg 1030
48

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26
21 to 84
Strength to Weight: Bending, points 32
20 to 50
Thermal Diffusivity, mm2/s 41
12
Thermal Shock Resistance, points 12
20 to 78

Alloy Composition


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Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0 to 0.15
0.4 to 0.6
Copper (Cu), % 2.0 to 4.0
0 to 0.2
Iron (Fe), % 0 to 1.3
96.6 to 98.4
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.55
0 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0.1 to 0.4
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
0 to 0.15
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0