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EN AC-46500 Aluminum vs. SAE-AISI D3 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while SAE-AISI D3 steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is SAE-AISI D3 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 1.0
9.8 to 15
Fatigue Strength, MPa 110
310 to 940
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
74
Tensile Strength: Ultimate (UTS), MPa 270
770 to 2050
Tensile Strength: Yield (Proof), MPa 160
480 to 1550

Thermal Properties

Latent Heat of Fusion, J/g 520
270
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
31
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 81
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 7.6
3.2
Embodied Energy, MJ/kg 140
48
Embodied Water, L/kg 1030
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
97 to 180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
28 to 74
Strength to Weight: Bending, points 32
24 to 47
Thermal Diffusivity, mm2/s 41
8.3
Thermal Shock Resistance, points 12
23 to 63

Alloy Composition


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Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
2.0 to 2.4
Chromium (Cr), % 0 to 0.15
11 to 13.5
Copper (Cu), % 2.0 to 4.0
0 to 0.25
Iron (Fe), % 0 to 1.3
80.3 to 87
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 0.6
Nickel (Ni), % 0 to 0.55
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0