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EN AC-46500 Aluminum vs. S32205 Stainless Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while S32205 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is S32205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
260
Elastic (Young's, Tensile) Modulus, GPa 74
200
Elongation at Break, % 1.0
28
Fatigue Strength, MPa 110
370
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 270
740
Tensile Strength: Yield (Proof), MPa 160
510

Thermal Properties

Latent Heat of Fusion, J/g 520
300
Maximum Temperature: Mechanical, °C 180
1070
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
15
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
3.7
Embodied Energy, MJ/kg 140
50
Embodied Water, L/kg 1030
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
190
Resilience: Unit (Modulus of Resilience), kJ/m3 170
630
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
26
Strength to Weight: Bending, points 32
23
Thermal Diffusivity, mm2/s 41
4.0
Thermal Shock Resistance, points 12
20

Alloy Composition


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Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
22 to 23
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
63.7 to 70.4
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Molybdenum (Mo), % 0
3.0 to 3.5
Nickel (Ni), % 0 to 0.55
4.5 to 6.5
Nitrogen (N), % 0
0.14 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0