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EN AC-46500 Aluminum vs. S40945 Stainless Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while S40945 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is S40945 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
160
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 1.0
25
Fatigue Strength, MPa 110
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 270
430
Tensile Strength: Yield (Proof), MPa 160
230

Thermal Properties

Latent Heat of Fusion, J/g 520
270
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
26
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 81
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.0
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
2.2
Embodied Energy, MJ/kg 140
31
Embodied Water, L/kg 1030
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
89
Resilience: Unit (Modulus of Resilience), kJ/m3 170
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
15
Strength to Weight: Bending, points 32
16
Thermal Diffusivity, mm2/s 41
6.9
Thermal Shock Resistance, points 12
15

Alloy Composition


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Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
10.5 to 11.7
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
85.1 to 89.3
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Nickel (Ni), % 0 to 0.55
0 to 0.5
Niobium (Nb), % 0
0.18 to 0.4
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0.050 to 0.2
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0