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Grade 6 Titanium vs. 2025 Aluminum

Grade 6 titanium belongs to the titanium alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 6 titanium and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 100
72
Elongation at Break, % 11
15
Fatigue Strength, MPa 290
130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 39
27
Shear Strength, MPa 530
240
Tensile Strength: Ultimate (UTS), MPa 890
400
Tensile Strength: Yield (Proof), MPa 840
260

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 310
190
Melting Completion (Liquidus), °C 1580
640
Melting Onset (Solidus), °C 1530
520
Specific Heat Capacity, J/kg-K 550
870
Thermal Conductivity, W/m-K 7.8
150
Thermal Expansion, µm/m-K 9.4
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 36
10
Density, g/cm3 4.5
3.0
Embodied Carbon, kg CO2/kg material 30
7.9
Embodied Energy, MJ/kg 480
150
Embodied Water, L/kg 190
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
55
Resilience: Unit (Modulus of Resilience), kJ/m3 3390
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
46
Strength to Weight: Axial, points 55
37
Strength to Weight: Bending, points 46
40
Thermal Diffusivity, mm2/s 3.2
58
Thermal Shock Resistance, points 65
18

Alloy Composition


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Aluminum (Al), % 4.0 to 6.0
90.9 to 95.2
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.5
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Nitrogen (N), % 0 to 0.030
0
Oxygen (O), % 0 to 0.2
0
Silicon (Si), % 0
0.5 to 1.2
Tin (Sn), % 2.0 to 3.0
0
Titanium (Ti), % 89.8 to 94
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.4
0 to 0.15