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Grade M35-1 Nickel vs. A535.0 Aluminum

Grade M35-1 nickel belongs to the nickel alloys classification, while A535.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade M35-1 nickel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
67
Elongation at Break, % 28
9.0
Fatigue Strength, MPa 130
95
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
25
Tensile Strength: Ultimate (UTS), MPa 500
250
Tensile Strength: Yield (Proof), MPa 190
120

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1280
620
Melting Onset (Solidus), °C 1240
550
Specific Heat Capacity, J/kg-K 430
910
Thermal Conductivity, W/m-K 22
100
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
23
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
79

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 8.8
2.6
Embodied Carbon, kg CO2/kg material 8.2
9.3
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 250
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
19
Resilience: Unit (Modulus of Resilience), kJ/m3 120
120
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 16
26
Strength to Weight: Bending, points 16
33
Thermal Diffusivity, mm2/s 5.7
42
Thermal Shock Resistance, points 17
11

Alloy Composition


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Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0 to 0.35
0
Copper (Cu), % 26 to 33
0 to 0.1
Iron (Fe), % 0 to 3.5
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 1.5
0.1 to 0.25
Nickel (Ni), % 59.8 to 74
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.3
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15