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Grey Cast Iron vs. AISI 422 Stainless Steel

Both grey cast iron and AISI 422 stainless steel are iron alloys. They have 85% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is grey cast iron and the bottom bar is AISI 422 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
260 to 330
Elastic (Young's, Tensile) Modulus, GPa 180
200
Elongation at Break, % 9.6
15 to 17
Fatigue Strength, MPa 69 to 170
410 to 500
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 69
76
Shear Strength, MPa 180 to 610
560 to 660
Tensile Strength: Ultimate (UTS), MPa 160 to 450
910 to 1080
Tensile Strength: Yield (Proof), MPa 98 to 290
670 to 870

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Melting Completion (Liquidus), °C 1380
1480
Melting Onset (Solidus), °C 1180
1470
Specific Heat Capacity, J/kg-K 490
470
Thermal Conductivity, W/m-K 46
24
Thermal Expansion, µm/m-K 11
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
4.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
5.3

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.5
7.9
Embodied Carbon, kg CO2/kg material 1.5
3.1
Embodied Energy, MJ/kg 21
44
Embodied Water, L/kg 44
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
1140 to 1910
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 5.8 to 17
32 to 38
Strength to Weight: Bending, points 8.7 to 17
26 to 30
Thermal Diffusivity, mm2/s 13
6.4
Thermal Shock Resistance, points 6.0 to 17
33 to 39

Alloy Composition

Carbon (C), % 3.1 to 3.4
0.2 to 0.25
Chromium (Cr), % 0
11 to 12.5
Iron (Fe), % 92.1 to 93.9
81.9 to 85.8
Manganese (Mn), % 0.5 to 0.7
0.5 to 1.0
Molybdenum (Mo), % 0
0.9 to 1.3
Nickel (Ni), % 0
0.5 to 1.0
Phosphorus (P), % 0 to 0.9
0 to 0.025
Silicon (Si), % 2.5 to 2.8
0 to 0.5
Sulfur (S), % 0 to 0.15
0 to 0.025
Tungsten (W), % 0
0.9 to 1.3
Vanadium (V), % 0
0.2 to 0.3