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Hardened AISI 440C vs. Hardened SAE-AISI D4

Both hardened AISI 440C and hardened SAE-AISI D4 are iron alloys. Both are furnished in the hardened (H) condition. They have a moderately high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is hardened AISI 440C and the bottom bar is hardened SAE-AISI D4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 2.0
8.4
Fatigue Strength, MPa 840
920
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 76
74
Shear Strength, MPa 1120
1210
Tensile Strength: Ultimate (UTS), MPa 1970
2060
Tensile Strength: Yield (Proof), MPa 1900
1540

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Melting Completion (Liquidus), °C 1480
1430
Melting Onset (Solidus), °C 1370
1380
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 22
31
Thermal Expansion, µm/m-K 10
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
8.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.2
3.3
Embodied Energy, MJ/kg 31
49
Embodied Water, L/kg 120
100

Common Calculations

PREN (Pitting Resistance) 18
15
Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 71
75
Strength to Weight: Bending, points 46
47
Thermal Diffusivity, mm2/s 6.0
8.3
Thermal Shock Resistance, points 71
63

Alloy Composition

Carbon (C), % 1.0 to 1.2
2.1 to 2.4
Chromium (Cr), % 16 to 18
11 to 13
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 78 to 83.1
80.6 to 86.3
Manganese (Mn), % 0 to 1.0
0 to 0.6
Molybdenum (Mo), % 0 to 0.75
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.015
0 to 0.030
Vanadium (V), % 0
0 to 1.0