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Hardened SAE-AISI D7 vs. Hardened SAE-AISI S5

Both hardened SAE-AISI D7 and hardened SAE-AISI S5 are iron alloys. Both are furnished in the hardened (H) condition. They have 82% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D7 and the bottom bar is hardened SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.28
0.29
Rockwell C Hardness 65
60
Shear Modulus, GPa 73
72
Tensile Strength: Ultimate (UTS), MPa 2120
1940

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1440
1440
Melting Onset (Solidus), °C 1400
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 27
42
Thermal Expansion, µm/m-K 11
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.1
Density, g/cm3 7.6
7.7
Embodied Carbon, kg CO2/kg material 11
2.1
Embodied Energy, MJ/kg 180
29
Embodied Water, L/kg 130
51

Common Calculations

PREN (Pitting Resistance) 16
2.9
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 78
70
Strength to Weight: Bending, points 48
45
Thermal Diffusivity, mm2/s 7.4
11
Thermal Shock Resistance, points 72
65

Alloy Composition

Carbon (C), % 2.2 to 2.5
0.5 to 0.65
Chromium (Cr), % 11.5 to 13.5
0 to 0.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.6 to 81.9
93.6 to 97
Manganese (Mn), % 0 to 0.6
0.6 to 1.0
Molybdenum (Mo), % 0.7 to 1.2
0.2 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 3.8 to 4.4
0 to 0.35