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Hardened SAE-AISI O2 vs. Hardened SAE-AISI S4

Both hardened SAE-AISI O2 and hardened SAE-AISI S4 are iron alloys. Both are furnished in the hardened (H) condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is hardened SAE-AISI O2 and the bottom bar is hardened SAE-AISI S4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.29
0.29
Rockwell C Hardness 63
66
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 2050
2140

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Melting Completion (Liquidus), °C 1450
1430
Melting Onset (Solidus), °C 1410
1390
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 43
44
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
2.2
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.8
2.0
Embodied Energy, MJ/kg 26
29
Embodied Water, L/kg 50
48

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 73
77
Strength to Weight: Bending, points 46
48
Thermal Diffusivity, mm2/s 12
12
Thermal Shock Resistance, points 70
65

Alloy Composition

Carbon (C), % 0.85 to 1.0
0.5 to 0.65
Chromium (Cr), % 0 to 0.5
0.1 to 0.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 95 to 97.8
95.2 to 96.9
Manganese (Mn), % 1.4 to 1.8
0.6 to 1.0
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.5
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 0.3
0.15 to 0.35