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Hot Rolled SAE-AISI 1021 vs. Hot Rolled SAE-AISI 1040

Both hot rolled SAE-AISI 1021 and hot rolled SAE-AISI 1040 are iron alloys. Both are furnished in the hot worked condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is hot rolled SAE-AISI 1021 and the bottom bar is hot rolled SAE-AISI 1040.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130
160
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 27
20
Fatigue Strength, MPa 190
220
Poisson's Ratio 0.29
0.29
Reduction in Area, % 54
45
Shear Modulus, GPa 73
73
Shear Strength, MPa 310
350
Tensile Strength: Ultimate (UTS), MPa 480
570
Tensile Strength: Yield (Proof), MPa 260
320

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 52
51
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.8
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 18
18
Embodied Water, L/kg 46
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
96
Resilience: Unit (Modulus of Resilience), kJ/m3 180
270
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 17
20
Strength to Weight: Bending, points 17
19
Thermal Diffusivity, mm2/s 14
14
Thermal Shock Resistance, points 15
18

Alloy Composition

Carbon (C), % 0.18 to 0.23
0.37 to 0.44
Iron (Fe), % 98.8 to 99.22
98.6 to 99.03
Manganese (Mn), % 0.6 to 0.9
0.6 to 0.9
Phosphorus (P), % 0 to 0.040
0 to 0.040
Sulfur (S), % 0 to 0.050
0 to 0.050