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Solder Alloy 301 vs. 2095 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while 2095 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 40
70
Elongation at Break, % 51
8.5
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
26
Tensile Strength: Ultimate (UTS), MPa 55
700
Tensile Strength: Yield (Proof), MPa 49
610

Thermal Properties

Latent Heat of Fusion, J/g 55
390
Melting Completion (Liquidus), °C 140
660
Melting Onset (Solidus), °C 140
540
Specific Heat Capacity, J/kg-K 160
910
Thermal Conductivity, W/m-K 19
130
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
35
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
110

Otherwise Unclassified Properties

Density, g/cm3 8.7
3.0
Embodied Carbon, kg CO2/kg material 13
8.6
Embodied Energy, MJ/kg 210
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
57
Resilience: Unit (Modulus of Resilience), kJ/m3 30
2640
Stiffness to Weight: Axial, points 2.5
13
Stiffness to Weight: Bending, points 13
46
Strength to Weight: Axial, points 1.8
65
Strength to Weight: Bending, points 3.7
59
Thermal Diffusivity, mm2/s 13
49
Thermal Shock Resistance, points 7.2
31

Alloy Composition

Aluminum (Al), % 0 to 0.0010
91.3 to 94.9
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
3.9 to 4.6
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.15
Lead (Pb), % 0 to 0.070
0
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0
0 to 0.25
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.12
Silver (Ag), % 0 to 0.1
0.25 to 0.6
Tin (Sn), % 41 to 43
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.0010
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15