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Solder Alloy 401 vs. AWS ER120S-1

Solder alloy 401 belongs to the otherwise unclassified metals classification, while AWS ER120S-1 belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is solder alloy 401 and the bottom bar is AWS ER120S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 50
190
Elongation at Break, % 21
17
Poisson's Ratio 0.36
0.29
Shear Modulus, GPa 19
73
Tensile Strength: Ultimate (UTS), MPa 29
930

Thermal Properties

Latent Heat of Fusion, J/g 60
260
Melting Completion (Liquidus), °C 230
1460
Melting Onset (Solidus), °C 230
1410
Specific Heat Capacity, J/kg-K 220
470
Thermal Conductivity, W/m-K 66
46
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 14
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 17
9.0

Otherwise Unclassified Properties

Density, g/cm3 7.3
7.8
Embodied Carbon, kg CO2/kg material 15
1.9
Embodied Energy, MJ/kg 250
25
Embodied Water, L/kg 1200
56

Common Calculations

Stiffness to Weight: Axial, points 3.8
13
Stiffness to Weight: Bending, points 17
24
Strength to Weight: Axial, points 1.1
33
Strength to Weight: Bending, points 2.9
27
Thermal Diffusivity, mm2/s 40
13
Thermal Shock Resistance, points 1.9
27

Alloy Composition


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Aluminum (Al), % 0 to 0.0010
0 to 0.1
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
0 to 0.6
Copper (Cu), % 0.5 to 0.9
0 to 0.25
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
92.4 to 96.1
Lead (Pb), % 0 to 0.070
0
Manganese (Mn), % 0
1.4 to 1.8
Molybdenum (Mo), % 0
0.3 to 0.65
Nickel (Ni), % 0 to 0.010
2.0 to 2.8
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0
0.25 to 0.6
Silver (Ag), % 0 to 0.1
0
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 98.5 to 99.5
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.0010
0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5