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Monel 400 vs. 6005 Aluminum

Monel 400 belongs to the nickel alloys classification, while 6005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is 6005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 20 to 40
9.5 to 17
Fatigue Strength, MPa 230 to 290
55 to 95
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 370 to 490
120 to 210
Tensile Strength: Ultimate (UTS), MPa 540 to 780
190 to 310
Tensile Strength: Yield (Proof), MPa 210 to 590
100 to 280

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 1000
160
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1300
610
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 23
180 to 200
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
54
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
180

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Calomel Potential, mV -80
-740
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
27 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
77 to 550
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 17 to 25
20 to 32
Strength to Weight: Bending, points 17 to 21
28 to 38
Thermal Diffusivity, mm2/s 6.1
74 to 83
Thermal Shock Resistance, points 17 to 25
8.6 to 14

Alloy Composition


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Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0 to 0.35
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0.6 to 0.9
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15