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Monel 400 vs. 6012 Aluminum

Monel 400 belongs to the nickel alloys classification, while 6012 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is 6012 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 20 to 40
9.1 to 11
Fatigue Strength, MPa 230 to 290
55 to 100
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 370 to 490
130 to 190
Tensile Strength: Ultimate (UTS), MPa 540 to 780
220 to 320
Tensile Strength: Yield (Proof), MPa 210 to 590
110 to 260

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 1000
170
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
570
Specific Heat Capacity, J/kg-K 430
890
Thermal Conductivity, W/m-K 23
160
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
45
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.9
Embodied Carbon, kg CO2/kg material 7.9
8.2
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
21 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
94 to 480
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
48
Strength to Weight: Axial, points 17 to 25
22 to 32
Strength to Weight: Bending, points 17 to 21
29 to 37
Thermal Diffusivity, mm2/s 6.1
62
Thermal Shock Resistance, points 17 to 25
10 to 14

Alloy Composition


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Aluminum (Al), % 0
92.2 to 98
Bismuth (Bi), % 0
0 to 0.7
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0 to 0.5
Lead (Pb), % 0
0.4 to 2.0
Magnesium (Mg), % 0
0.6 to 1.2
Manganese (Mn), % 0 to 2.0
0.4 to 1.0
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0.6 to 1.4
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15