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Monel 400 vs. A357.0 Aluminum

Monel 400 belongs to the nickel alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Elongation at Break, % 20 to 40
3.7
Fatigue Strength, MPa 230 to 290
100
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 370 to 490
240
Tensile Strength: Ultimate (UTS), MPa 540 to 780
350
Tensile Strength: Yield (Proof), MPa 210 to 590
270

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 1000
170
Melting Completion (Liquidus), °C 1350
610
Melting Onset (Solidus), °C 1300
560
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 23
160
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 50
12
Density, g/cm3 8.9
2.6
Embodied Carbon, kg CO2/kg material 7.9
8.2
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
12
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
520
Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
53
Strength to Weight: Axial, points 17 to 25
38
Strength to Weight: Bending, points 17 to 21
43
Thermal Diffusivity, mm2/s 6.1
68
Thermal Shock Resistance, points 17 to 25
17

Alloy Composition


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Aluminum (Al), % 0
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
0 to 0.2
Iron (Fe), % 0 to 2.5
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
6.5 to 7.5
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0.040 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15