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Monel 400 vs. S35045 Stainless Steel

Monel 400 belongs to the nickel alloys classification, while S35045 stainless steel belongs to the iron alloys. They have a modest 37% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
200
Elongation at Break, % 20 to 40
39
Fatigue Strength, MPa 230 to 290
170
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 62
78
Shear Strength, MPa 370 to 490
370
Tensile Strength: Ultimate (UTS), MPa 540 to 780
540
Tensile Strength: Yield (Proof), MPa 210 to 590
190

Thermal Properties

Latent Heat of Fusion, J/g 270
310
Maximum Temperature: Mechanical, °C 1000
1100
Melting Completion (Liquidus), °C 1350
1390
Melting Onset (Solidus), °C 1300
1340
Specific Heat Capacity, J/kg-K 430
480
Thermal Conductivity, W/m-K 23
12
Thermal Expansion, µm/m-K 14
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 50
34
Density, g/cm3 8.9
8.0
Embodied Carbon, kg CO2/kg material 7.9
5.8
Embodied Energy, MJ/kg 110
83
Embodied Water, L/kg 250
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
170
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
94
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 17 to 25
19
Strength to Weight: Bending, points 17 to 21
19
Thermal Diffusivity, mm2/s 6.1
3.2
Thermal Shock Resistance, points 17 to 25
12

Alloy Composition

Aluminum (Al), % 0
0.15 to 0.6
Carbon (C), % 0 to 0.3
0.060 to 0.1
Chromium (Cr), % 0
25 to 29
Copper (Cu), % 28 to 34
0 to 0.75
Iron (Fe), % 0 to 2.5
29.4 to 42.6
Manganese (Mn), % 0 to 2.0
0 to 1.5
Nickel (Ni), % 63 to 72
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0 to 0.024
0 to 0.015
Titanium (Ti), % 0
0.15 to 0.6