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Monel K-500 vs. AWS ER90S-D2

Monel K-500 belongs to the nickel alloys classification, while AWS ER90S-D2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Monel K-500 and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 25 to 36
19
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 61
73
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
710
Tensile Strength: Yield (Proof), MPa 310 to 880
600

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1350
1450
Melting Onset (Solidus), °C 1320
1410
Specific Heat Capacity, J/kg-K 440
470
Thermal Conductivity, W/m-K 18
47
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 50
2.6
Density, g/cm3 8.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.6
Embodied Energy, MJ/kg 120
21
Embodied Water, L/kg 280
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
130
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
980
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 21 to 35
25
Strength to Weight: Bending, points 19 to 27
23
Thermal Diffusivity, mm2/s 4.8
13
Thermal Shock Resistance, points 21 to 36
21

Alloy Composition


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Aluminum (Al), % 2.3 to 3.2
0
Carbon (C), % 0 to 0.18
0.070 to 0.12
Copper (Cu), % 27 to 33
0 to 0.5
Iron (Fe), % 0 to 2.0
95.2 to 97.4
Manganese (Mn), % 0 to 1.5
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 63 to 70.4
0 to 0.15
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.5
0.5 to 0.8
Sulfur (S), % 0 to 0.010
0 to 0.025
Titanium (Ti), % 0.35 to 0.85
0
Residuals, % 0
0 to 0.5