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Nickel 601 vs. 2025 Aluminum

Nickel 601 belongs to the nickel alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 601 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 10 to 38
15
Fatigue Strength, MPa 220 to 380
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 440 to 530
240
Tensile Strength: Ultimate (UTS), MPa 660 to 890
400
Tensile Strength: Yield (Proof), MPa 290 to 800
260

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1360
520
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 11
150
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
40
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 49
10
Density, g/cm3 8.3
3.0
Embodied Carbon, kg CO2/kg material 8.0
7.9
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 280
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 200
55
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 1630
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 22 to 30
37
Strength to Weight: Bending, points 20 to 25
40
Thermal Diffusivity, mm2/s 2.8
58
Thermal Shock Resistance, points 17 to 23
18

Alloy Composition


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Aluminum (Al), % 1.0 to 1.7
90.9 to 95.2
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 21 to 25
0 to 0.1
Copper (Cu), % 0 to 1.0
3.9 to 5.0
Iron (Fe), % 7.7 to 20
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0.4 to 1.2
Nickel (Ni), % 58 to 63
0
Silicon (Si), % 0 to 0.5
0.5 to 1.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15