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SAE-AISI 1044 Steel vs. SAE-AISI 4042 Steel

Both SAE-AISI 1044 steel and SAE-AISI 4042 steel are iron alloys. Their average alloy composition is basically identical. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1044 steel and the bottom bar is SAE-AISI 4042 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 18
13
Fatigue Strength, MPa 230
360
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Shear Strength, MPa 380
410
Tensile Strength: Ultimate (UTS), MPa 620
680
Tensile Strength: Yield (Proof), MPa 340
570

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
49
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 18
19
Embodied Water, L/kg 45
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94
81
Resilience: Unit (Modulus of Resilience), kJ/m3 320
860
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 22
24
Strength to Weight: Bending, points 21
22
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 20
22

Alloy Composition

Carbon (C), % 0.43 to 0.5
0.4 to 0.45
Iron (Fe), % 98.8 to 99.27
97.9 to 98.6
Manganese (Mn), % 0.3 to 0.6
0.7 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0 to 0.050
0 to 0.040