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SAE-AISI 1090 Steel vs. AWS BNi-5a

SAE-AISI 1090 steel belongs to the iron alloys classification, while AWS BNi-5a belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1090 steel and the bottom bar is AWS BNi-5a.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 790 to 950
480

Thermal Properties

Latent Heat of Fusion, J/g 240
420
Melting Completion (Liquidus), °C 1450
1150
Melting Onset (Solidus), °C 1410
1070
Specific Heat Capacity, J/kg-K 470
500
Thermal Expansion, µm/m-K 12
12

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
55
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
9.0
Embodied Energy, MJ/kg 19
130
Embodied Water, L/kg 46
260

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 28 to 34
17
Strength to Weight: Bending, points 24 to 27
17
Thermal Shock Resistance, points 25 to 31
15

Alloy Composition


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Aluminum (Al), % 0
0 to 0.050
Boron (B), % 0
1.0 to 1.5
Carbon (C), % 0.85 to 1.0
0 to 0.1
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Iron (Fe), % 98 to 98.6
0 to 0.5
Manganese (Mn), % 0.6 to 0.9
0
Nickel (Ni), % 0
70.1 to 73.5
Phosphorus (P), % 0 to 0.040
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0
7.0 to 7.5
Sulfur (S), % 0 to 0.050
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5