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SAE-AISI 1090 Steel vs. Monel K-500

SAE-AISI 1090 steel belongs to the iron alloys classification, while Monel K-500 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1090 steel and the bottom bar is Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
160
Elongation at Break, % 11
25 to 36
Fatigue Strength, MPa 320 to 380
260 to 560
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 72
61
Shear Strength, MPa 470 to 570
430 to 700
Tensile Strength: Ultimate (UTS), MPa 790 to 950
640 to 1100
Tensile Strength: Yield (Proof), MPa 520 to 610
310 to 880

Thermal Properties

Latent Heat of Fusion, J/g 240
270
Maximum Temperature: Mechanical, °C 400
900
Melting Completion (Liquidus), °C 1450
1350
Melting Onset (Solidus), °C 1410
1320
Specific Heat Capacity, J/kg-K 470
440
Thermal Conductivity, W/m-K 50
18
Thermal Expansion, µm/m-K 12
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
50
Density, g/cm3 7.8
8.7
Embodied Carbon, kg CO2/kg material 1.4
8.1
Embodied Energy, MJ/kg 19
120
Embodied Water, L/kg 46
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 91
180 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 730 to 1000
300 to 2420
Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 24
21
Strength to Weight: Axial, points 28 to 34
21 to 35
Strength to Weight: Bending, points 24 to 27
19 to 27
Thermal Diffusivity, mm2/s 13
4.8
Thermal Shock Resistance, points 25 to 31
21 to 36

Alloy Composition

Aluminum (Al), % 0
2.3 to 3.2
Carbon (C), % 0.85 to 1.0
0 to 0.18
Copper (Cu), % 0
27 to 33
Iron (Fe), % 98 to 98.6
0 to 2.0
Manganese (Mn), % 0.6 to 0.9
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.5
Sulfur (S), % 0 to 0.050
0 to 0.010
Titanium (Ti), % 0
0.35 to 0.85

Comparable Variants