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SAE-AISI 1090 Steel vs. S40977 Stainless Steel

Both SAE-AISI 1090 steel and S40977 stainless steel are iron alloys. They have 87% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1090 steel and the bottom bar is S40977 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 280
160
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11
21
Fatigue Strength, MPa 320 to 380
200
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
76
Shear Strength, MPa 470 to 570
320
Tensile Strength: Ultimate (UTS), MPa 790 to 950
510
Tensile Strength: Yield (Proof), MPa 520 to 610
310

Thermal Properties

Latent Heat of Fusion, J/g 240
270
Maximum Temperature: Mechanical, °C 400
720
Melting Completion (Liquidus), °C 1450
1440
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 50
25
Thermal Expansion, µm/m-K 12
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
6.5
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.9
Embodied Energy, MJ/kg 19
27
Embodied Water, L/kg 46
97

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 91
92
Resilience: Unit (Modulus of Resilience), kJ/m3 730 to 1000
250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 28 to 34
18
Strength to Weight: Bending, points 24 to 27
18
Thermal Diffusivity, mm2/s 13
6.7
Thermal Shock Resistance, points 25 to 31
18

Alloy Composition

Carbon (C), % 0.85 to 1.0
0 to 0.030
Chromium (Cr), % 0
10.5 to 12.5
Iron (Fe), % 98 to 98.6
83.9 to 89.2
Manganese (Mn), % 0.6 to 0.9
0 to 1.5
Nickel (Ni), % 0
0.3 to 1.0
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0 to 0.015